Lab-quality gradation, shape analysis, and contamination detection in seconds. AI computer vision powers instant quality control—just point your smartphone camera and get precise results with 98% accuracy.
Transform quality control from hours to seconds while improving accuracy and reducing costs
Get results comparable to laboratory testing in seconds instead of hours. No waiting for external lab reports.
Advanced AI computer vision matches laboratory accuracy, ensuring reliable quality decisions for every batch.
Monitor quality continuously throughout production. Catch and correct issues before they become waste.
Eliminate expensive external lab testing. Recover costs in weeks, not months. 25-40% reduction in QC expenses.
Four-step AI process delivers instant, actionable insights
Use any smartphone or tablet to photograph a sample of aggregates. Our app guides proper positioning and lighting for optimal results.
Advanced AI algorithms analyze particle boundaries, shapes, and distributions in milliseconds. The system identifies each grain and its characteristics.
Machine learning models analyze gradation curves, particle angularity, shape factors, and contamination levels in real-time using cloud processing.
Get detailed gradation curves, quality reports, and automated recommendations. Batch plant integrations trigger automatic adjustments in real-time.
Everything you need for complete aggregate quality assessment
Instant gradation curves mapped against ASTM D136 specifications. See exact sieve percentages and pass-through rates. Compare against design specifications in real-time.
Automatic classification of particle shapes: rounded, sub-rounded, angular, and sub-angular. Calculate shape factor and angularity metrics for concrete performance prediction.
Automatic identification of foreign materials: dust, clay, organic matter, and other contaminants. Get alert thresholds and percentage contamination levels.
Advanced surface moisture detection using image analysis. Track moisture levels to predict concrete workability and adjust mix water content automatically.
Comprehensive analysis including surface texture, porosity indicators, color analysis, and size distribution statistics for detailed quality assessment.
All analysis results stored with timestamps and metadata. Track quality trends over time, compare suppliers, and identify seasonal variations in aggregate performance.
Real-world applications delivering measurable results
Inspect arriving aggregate loads immediately. Accept or reject based on real-time analysis before material enters inventory. Reduce rejection rates and supplier disputes.
Monitor aggregate stockpile quality throughout production. Catch quality drift early and adjust recipes automatically to maintain specifications.
Provide detailed analysis reports with every load. Give customers confidence in quality and demonstrate your commitment to excellence. Reduce callbacks.
Automatic generation of compliance reports for DOT, USACE, and state requirements. Maintain audit trail and streamline regulatory inspections.
Robust, reliable technology built for industrial operations
Works with any modern smartphone or tablet with a camera. No specialized hardware required.
Enterprise-grade cloud infrastructure for secure, scalable analysis processing.
Lightning-fast processing with validated accuracy.
Comprehensive reporting in multiple formats for compliance and sharing.
Close the loop between analysis and production
Photograph aggregate sample and get instant analysis results including gradation, contamination, and moisture levels.
AI engine evaluates results against target specs and generates precise mix design adjustments to achieve optimal concrete performance.
System integrates with your batch plant controls, automatically adjusting water content, additive dosing, and component percentages in real-time.
Specification Compliance
Automatic adjustments keep every batch within target parameters
Rework Reduction
Catch and correct quality issues before they reach customers
Cost Savings
Reduce waste, optimize additive usage, improve efficiency
Our integration works with most major batch plant control systems including CAT, AMMANN, RexCon, Liebherr, and others. Don't see your system? We can build custom integration.
Schedule Integration ConsultationSee measurable results in your first 30 days
Eliminate Lab Testing
Save $5,000-$15,000/month on external lab testing
Reduce Rework
Prevent out-of-spec batches, 85% reduction in callbacks
Optimize Material Use
Reduce aggregate waste by 12-18%
Reduce Labor
Automation saves 40+ hours/month in QC testing
Improve Pricing
Command premium pricing with documented quality
Typical Operation
Based on 300 daily batches with average QC costs
Annual Savings
ROI: Full system cost typically recovered in 6-8 weeks
Documented quality evidence for every batch
Every batch has documented quality evidence. Protect against customer claims and product liability with comprehensive analysis records.
Meet DOT, USACE, state and local requirements with automated compliance reporting. Always audit-ready with complete documentation trail.
Continuous monitoring identifies quality trends before they become problems. Proactive management prevents failures in the field.
See how photographic aggregate analysis can cut your QC costs by 75%, eliminate lab delays, and give you instant quality confidence. Schedule a live demo today.
See photographic aggregate analysis in action. Our team will show you exactly how to capture, analyze, and act on real-time quality data.
Want to see the technology in action at your facility? Schedule a plant visit and we'll bring the equipment to show you real results with your own aggregates.
Schedule a plant visit →Our technical team can answer questions about accuracy, integration, or specific aggregate types. We have experience with all major aggregate sources and types.
Contact our technical team →